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In today's material market, where environmental protection and practicality are equally prioritized, PP non-woven fabric has gradually become the preferred choice across multiple industries due to its unique properties. So, what exactly is PP non-woven fabric? What are its advantages, and what fields can it be applied to? This article will provide an in-depth analysis of this material, helping you fully understand its value. What is PP nonwoven fabric? PP nonwoven fabric, also known as polypropylene nonwoven fabric, is a nonwoven material directly processed from polypropylene fibers through techniques such as meltblown and spunbond. Unlike traditional textiles, it does not require spinning or weaving but forms the fibers into a shape through physical or chemical methods. This production process is not only highly efficient but also significantly reduces energy consumption, making it an economical and environmentally friendly material choice. Core Advantages of PP Nonwoven Fabric 1，Environmentally friendly and biodegradable: As a thermoplastic resin, polypropylene can reduce environmental pollution through recycling and reuse. Some PP nonwoven fabrics also support biodegradation, aligning with modern sustainable development principles. 2，Lightweight and durable: The PP non-woven fabric is lightweight yet boasts excellent tensile strength and abrasion resistance, making it suitable for a wide range of applications. 3，Waterproof and antibacterial: Its hydrophobic properties make it resistant to bacterial growth in humid environments, widely used in medical and hygiene fields. 4，High breathability: The porous structure between fibers ensures excellent breathability, making it suitable for clothing and agricultural cover materials. 5，Cost-effective: The mature industrial production process and low raw material prices give PP non-woven fabric a high cost performance. Extensive Application Fields of PP Nonwoven Fabric 1，Healthcare: Disposable masks, protective suits, surgical gowns, and similar products are made from PP non-woven fabric to ensure safety and hygiene. 2，Agricultural Horticulture: As an insulating weed barrier, it aids crop growth while reducing pesticide usage. 3，Home Packaging: Shopping bags and home storage products are widely popular for their lightweight and durable nature. 4，Industrial Filtration: In air and water filtration systems, PP nonwoven fabric effectively intercepts particulate matter.   Our company's product recommendations: https://www.henghuanonwoven.com/product/factory-price-pp-spunbond-nonwoven-fabric-pp-non-woven-fabric

In the realm of industrial textiles, spunbond nonwoven fabrics stand as a cornerstone of innovation and practicality, powering everything from daily consumer goods to critical industrial applications. As a leading spunbond nonwoven fabric manufacturer, we’ve witnessed firsthand how this versatile material has evolved from a niche product to a global staple—redefining efficiency, sustainability, and performance across sectors. What Makes Spunbond Nonwovens a Game-Changer? Spunbond nonwoven fabric is produced through a continuous process: polymer resins (typically polypropylene, PP) are melted, extruded into filaments, stretched, and then laid into a web before being bonded thermally or chemically. This streamlined production method delivers two core advantages that set it apart from woven or other nonwoven alternatives: Cost-Efficiency: The continuous, high-speed manufacturing process eliminates the need for weaving or knitting, reducing labor and production time while maintaining consistent quality. For businesses, this translates to lower per-unit costs without compromising on durability. Structural Strength: Spunbond fabrics boast exceptional tensile strength, tear resistance, and dimensional stability. Unlike traditional fabrics, their uniform fiber distribution ensures reliable performance in high-stress applications, from heavy-duty packaging to medical barriers. Beyond these fundamentals, modern spunbond nonwovens are engineered to meet bespoke needs: hydrophilic finishes for hygiene products, UV stabilization for outdoor use, anti-static properties for industrial settings, and flame retardancy for safety-critical applications. This adaptability is what makes spunbond fabrics indispensable across diverse industries. Key Applications: Where Spunbond Nonwovens Shine The reach of spunbond nonwoven fabrics spans virtually every sector, with demand growing year-over-year as industries recognize their unmatched value: 1. Hygiene and Healthcare In healthcare, medical gowns, surgical masks, and sterile drapes rely on spunbond-meltblown-spunbond (SMS) composites—our specialty—to create a bacterial barrier while maintaining breathability, a critical factor for healthcare workers. 2. Packaging and Agriculture Spunbond nonwovens are revolutionizing sustainable packaging. As a lightweight alternative to plastic films and woven sacks, they are used for fruit and vegetable bags, seedling covers, and bulk packaging for industrial goods—offering water resistance, ventilation, and recyclability. In agriculture, spunbond fabrics act as crop covers, protecting plants from frost, pests, and UV damage while allowing air and water to penetrate, boosting crop yields. 3. Construction and Geotextiles The construction industry leverages spunbond nonwovens for geotextiles, roofing underlays, and insulation materials. Their high tensile strength and resistance to moisture and chemicals make them ideal for soil stabilization, erosion control, and waterproofing—extending the lifespan of infrastructure projects. Our factory’s high-density spunbond fabrics are specifically engineered to withstand harsh outdoor conditions, a key selling point for construction clients worldwide. 4. Automotive and Industrial In automotive manufacturing, spunbond nonwovens are used for interior liners, trunk liners, and sound insulation—reducing weight (improving fuel efficiency) while enhancing comfort and durability. Industrial applications include wipe cloths, filter media, and protective covers, where resistance to oils and chemicals is essential. Sustainability: The Future of Spunbond Nonwovens As the global push for sustainability intensifies, spunbond nonwovens are well-positioned to lead the way. Our factory prioritizes eco-friendly practices: we use recycled PP resins in select products, optimize energy consumption during production, and design fabrics for recyclability and biodegradability where possible. Unlike single-use plastics, many spunbond nonwovens can be reused or recycled, aligning with corporate and consumer demands for greener materials. We also invest in R&D to develop bio-based spunbond fabrics (e.g., using plant-based polymers) to further reduce the carbon footprint of our products. This commitment to sustainability not only benefits the planet but also helps our clients meet their ESG (Environmental, Social, and Governance) goals—a competitive advantage in today’s market. Why Choose Our Spunbond Nonwoven Fabrics? Fuzhou Henghua New Materials Co., Ltd. combines over two decades of production experience with cutting-edge technology to provide spunbond nonwoven fabrics that exceed industry standards.Our state-of-the-art production lines allow us to customize fabric weight (10-250 gsm), width, color, and finishing treatments to meet the unique needs of each client. We conduct rigorous quality control at every stage—from raw material testing to final inspection—to ensure consistent performance. Whether you’re a agricultural supplier, construction firm, or automotive parts maker, our spunbond nonwovens are designed to enhance your product quality, reduce costs, and support your sustainability objectives. Conclusion Spunbond nonwoven fabrics are more than just a textile—they are a driving force behind innovation across industries. Their versatility, cost-efficiency, and evolving sustainability make them a smart choice for businesses looking to stay competitive in a rapidly changing global market.   At Fuzhou Heng Hua New Material Co., Ltd., we’re proud to be at the forefront of this industry, crafting high-quality spunbond nonwovens that power progress worldwide. Contact our team today to discuss how our fabrics can elevate your products and processes.

                              The difference between spunbonded nonwoven and pp nonwoven Spunbonded nonwovens and PP nonwovens are two different nonwovens production processes and products. They have significant differences in production processes, performance characteristics, application fields, etc. The characteristics of these two nonwovens and the differences between them will be described in detail below. 1. Spunbonded nonwoven fabrics Spunbonded nonwoven fabric is a non-woven fabric produced using a spunbond process. Spunbond is a process in which polymers are made into fibers directly through melt spinning techniques, and then these fibers are bonded together through thermal bonding or chemical bonding methods to form a nonwoven fabric. Spunbonded nonwoven fabrics have the following characteristics: 1. Production process: Adopt melt spinning technology, continuous production, high efficiency. 2. Fiber structure: The fiber is thick and has a network structure with good strength and toughness. 3. Physical properties: High strength and tensile properties, wear resistance and tear resistance. 4. Purpose: Widely used in packaging, disposable supplies, building materials and other fields. 2. PP non-woven fabrics PP nonwoven fabric is a kind of nonwoven fabric made from polypropylene (PP) as raw material and using nonwoven process. PP non-woven fabrics have the following characteristics: 1. Raw materials: Mainly use polypropylene, an environmentally friendly, non-toxic and odorless material. 2. Production process: Polypropylene fibers are bonded together through a hot pressing or hot rolling process. 3. Fiber structure: The fiber is fine and the structure is even. 4. Physical properties: High softness, breathability and moisture absorption. 5. Purpose: Widely used in disposable hygiene products, medical hygiene, home decoration and other fields. 3. The difference between spunbonded nonwoven fabrics and PP nonwoven fabrics 1. Production process: Spunbonded non-woven fabrics use melt spinning technology, while PP non-woven fabrics are produced through hot pressing or hot rolling processes. 2. Raw materials: Spunbonded non-woven fabrics have many types of raw materials, such as polyethylene, polypropylene, etc., while PP non-woven fabrics mainly use polypropylene. 3. Fiber structure: The fibers of spunbonded non-woven fabrics are thicker and have a network structure, while the fibers of PP non-woven fabrics are delicate and have a uniform structure. 4. Performance characteristics: Spunbonded non-woven fabrics have high strength and tensile properties, wear resistance and tear resistance;PP non-woven fabrics have high softness, breathability and moisture absorption. 5. Application fields: Spunbonded non-woven fabrics are widely used in packaging, disposable supplies, building materials and other fields;PP non-woven fabrics are mainly used in disposable hygiene products, medical hygiene, home decoration and other fields. IV. Conclusion To sum up, there are obvious differences between spunbonded nonwovens and PP nonwovens in terms of production processes, raw materials, fiber structure, performance characteristics and application fields. Which nonwoven product to choose should be decided based on specific needs and application scenarios. For example, for areas that require higher strength and wear resistance, such as packaging materials, spunbonded nonwovens may be more suitable; while for areas that require softness, breathability and moisture absorption, such as disposable hygiene products, PP nonwovens may be more suitable. Fuzhou Henghua New Materials Co., Ltd. focuses on producing pp non-woven fabrics and other series products.

    Navigating the technical specifications of polypropylene spunbond nonwoven fabric can be daunting. With terms like GSM, tensile strength, and elongation, it's easy to feel overwhelmed. But fear not! As a trusted polypropylene spunbond nonwoven manufacturer, Henghua Nonwoven is here to demystify the process and empower you to select the perfect material for your application. The most common mistake is choosing a fabric based on price or a single property alone. A holistic view of specifications is key to performance and cost-effectiveness.   1. The Foundation: Understanding Fabric Weight (GSM) What it is: GSM stands for Grams per Square Meter. It is the single most important parameter, indicating the mass (and generally, the density) of the fabric.   Why it matters: GSM directly correlates with: Durability: Higher GSM typically means a thicker, stronger, and more durable fabric. Opacity: A higher GSM fabric is less see-through. Cost: Since you pay by weight, a higher GSM usually means a higher cost per square meter.   Quick Guide: Low GSM (10-30 gsm): Ultra-lightweight. Ideal for disposable medical face mask, bouffant cap and lightweight hygiene covers. Medium GSM (40-80 gsm): The workhorse range. Perfect for shopping bags, agricultural crop covers, furniture backing, and certain geotextile applications. High GSM (90-200+ gsm): Heavy-duty. Used for robust geotextiles, industrial packaging, durable totes, and carpet backing.   2. Matching Strength to Stress: Tensile and Tear Strength What it is: Tensile strength measures the force required to pull the fabric apart. Tear strength measures resistance to ripping once a tear has started. Why it matters: If your fabric will be under tension (like in a heavy grocery bag) or exposed to punctures (like in a geotextile under gravel), strength is paramount. Ask yourself: "Will my product be stretched, pulled, or bear a load?" If yes, prioritize tensile strength. Ask yourself: "Is it likely to get snagged or punctured?" If yes, prioritize tear strength.   3. Considering the Environment: UV Resistance and Additives UV Resistance: Standard polypropylene degrades in direct sunlight. For outdoor applications (agriculture, geotextiles), you must specify UV-stabilized fabric to ensure a long service life. Additives: Fabrics can be customized with additives for: Fire Retardancy: For applications requiring enhanced fire safety. Antistatic Properties: For protecting sensitive electronic components during packaging or manufacturing.   Your Step-by-Step Selection Checklist: To make the process easy, walk through these questions with your team or your supplier: Primary Function: What is the fabric's main job? (e.g., bags, cover, reinforcement, wrapping). End-Use Environment: Will it be used indoors, outdoors, in contact with chemicals, or in a sterile setting? Required Lifespan: Is it for a single-use disposable product or a long-term (e.g., 5-year) project? Physical Stress: What kind of strength is needed? (Tensile, tear, puncture). Regulatory Compliance: Are there specific industry standards it must meet? (e.g., medical, food contact). Conclusion: Partner with Experts for the Perfect Fit While this guide provides a solid foundation, the best way to ensure success is to collaborate with an experienced manufacturer. At Henghua Nonwoven we don't just take orders—we provide solutions. Our technical experts can guide you from the concept stage to material selection, ensuring you get a fabric that performs perfectly without paying for unnecessary specifications. Don't leave your project to chance. Contact us for a free consultation and let us help you select the ideal spunbond nonwoven fabric. We also provide fabric sample sheets so you can test and feel the quality for yourself.

In the world of nonwoven fabrics, polypropylene spunbond stands out as a versatile and cost-effective champion. But what exactly makes it such a popular choice across industries from hygiene to agriculture? At [Your Company Name], we're breaking down the science behind the material to help you make an informed decision.   1. Unmatched Lightweight & Cost-EfficiencyPolypropylene spunbond nonwoven is incredibly lightweight. This translates directly into material savings and reduced shipping costs. You get more square meters per kilogram, making it an economically smart choice without compromising on performance. 2. Exceptional Strength & DurabilityDon't let its light weight fool you. The spunbond process involves extruding and bonding continuous filaments, resulting in a fabric with excellent tensile and tear strength. This makes it reliable for demanding applications, from heavy-duty shopping bags to robust geotextiles. 3. Superior BreathabilityThe porous structure of spunbond nonwoven fabric allows air and moisture vapor to pass through easily. This key feature is crucial for products like hygiene materials (diapers, feminine care) and medical fabrics (surgical gowns, drapes), where comfort and skin health are paramount. 4. Hydrophobic Nature: Excellent Moisture ResistancePolypropylene is inherently hydrophobic, meaning it repels water. It does not absorb moisture, keeping the surface dry and preventing the growth of bacteria and mildew. This makes it ideal for applications requiring a moisture barrier or where liquid resistance is needed. 5. Chemically Inert & HypoallergenicThis material is resistant to a wide range of chemicals and is non-allergenic. It is safe for direct contact with skin, making it the top choice for disposable medical and hygiene products. Its inert nature also ensures it doesn't react with stored goods in packaging applications. 6. An Eco-Conscious ChoicePolypropylene spunbond nonwoven is 100% recyclable. Furthermore, its efficient manufacturing process often has a lower carbon footprint compared to traditional woven textiles. For projects focused on sustainability, it can be a key component in creating a greener product lifecycle.   Conclusion: The Smart Material SolutionAt Henghua Nonwoven, we specialize in manufacturing high-quality polypropylene spunbond nonwoven fabrics tailored to your specific needs. Whether you prioritize strength, breathability, or cost-effectiveness, our materials are engineered to deliver. Ready to leverage the benefits of polypropylene spunbond for your next project? Contact us today to discuss your requirements and request free samples!      

Non woven fabric is currently popular, and many people who purchase non-woven fabric do not know how to identify it. In fact, based on the different chemical compositions and combustion characteristics of non-woven fabric fibers, the major categories of aluminum coated non-woven fabric fibers can be roughly distinguished. The comparison of combustion characteristics of several common non-woven fibers is introduced as follows: 1. Polypropylene fiber: close to flame: melt shrink; Contact with flames: melting, burning; Leaving the flame: continuing to burn; Odor: Paraffin odor; Residual characteristics: Grey white hard transparent round beads. 2. Cotton, hemp, viscose fiber, copper ammonia fiber: close to the flame: does not shrink or melt; Contact with flames: rapid combustion; Leaving the flame: continuing to burn; Odor: The smell of burning paper; Residual characteristics: A small amount of gray black or gray white ash. 3. Spandex fiber: close to flame: melt shrink; Contact with flames: melting, burning; Leaving the flames: self extinguishing; Odor: distinctive odor; Residual characteristics: white gel like. 4. Silkworm fiber: close to flames: curled and melted; Contact with flames: curling, melting, burning; Leaving the flame: slow burning, sometimes self extinguishing; Odor: the smell of burnt hair; Residual characteristics: Loose and brittle black particles or coke like. 5. Polyester fiber: close to flame: melt shrink; Contact with flames: melting, smoking, slow burning; Leaving the flame: continuing to burn, sometimes extinguishing on its own; Odor: Special aromatic sweetness; Residual characteristics: Hard black round beads. 6. Vinylon fiber: close to flame: melt shrink; Contact with flames: melting, burning; Leaving the flames: continuing to burn, emitting black smoke; Odor: Unique aroma; Residual characteristics: Irregular burnt tea colored hard lumps. 7. Nylon fiber: close to flame: melt shrink; Contact with flames: melting, smoking; Leaving the flames: self extinguishing; Odor: Amino odor; Residual characteristics: Hard, light brown, transparent round beads. 8. Acrylic fiber: close to flame: melt shrink; Contact with flames: melting, smoking; Leaving the flames: continuing to burn, emitting black smoke; Odor: Spicy taste; Residual characteristics: Black irregular beads, fragile. 9. Chlorinated fiber: close to flame: melting shrinkage; Contact with flames: melting, burning, emitting black smoke; Leaving the flame: extinguishing it on its own; Odor: pungent odor; Residual characteristics: Dark brown hard lumps.

In today’s fast-paced manufacturing landscape, finding reliable, versatile materials that balance performance and cost-efficiency is critical. Spunbond nonwoven fabric stands out as a cornerstone material across industries worldwide, thanks to its exceptional strength, breathability, and adaptability. Whether you’re sourcing for hygiene products, agriculture, or automotive applications, understanding the value of spunbond nonwovens can elevate your product quality and supply chain reliability.     What Is Spunbond Nonwoven Fabric? Spunbond nonwoven fabric is a thermoplastic material made by extruding continuous filaments (typically from 100% polypropylene) through a spinneret. These filaments are then laid into a uniform web and bonded via heat or pressure, creating a fabric that’s strong, lightweight, and durable. Unlike woven fabrics, it requires no weaving or knitting—resulting in cost-effective production and consistent performance. Key characteristics that make it indispensable: · High tensile strength and elongation for long-lasting use · Breathable yet water-resistant properties · Eco-friendly and recyclable options · Anti-bacterial, UV-stabilized, and flame-retardant customizations · Uniform thickness and stable quality across batches     Spunbond vs. Meltblown: Which Is Right for You? Many buyers confuse spunbond with meltblown nonwovens, but their differences make them suited for distinct applications:   Aspect Spunbond Nonwoven Meltblown Nonwoven Fiber Structure Thicker filaments, open and uniform web Finer fibers (1-4μm), dense random web Core Strength High breaking strength, durable Low strength, poor wear resistance Key Properties Strength, breathability, cost-efficiency Superior filtration, barrier performance Production Cost More affordable, efficient manufacturing Higher cost due to precise processes Typical Uses Hygiene products, geotextiles, bags Surgical masks, air filters, medical barriers For most industrial and daily-use applications requiring durability and versatility, spunbond nonwoven is the practical choice. It’s also often combined with meltblown layers (as in SMS/SSMMS fabrics) for enhanced protection in medical settings.     Top Applications of Spunbond Nonwoven Fabric Spunbond nonwovens adapt to diverse industries, with specifications tailored to specific needs: · Hygiene & Medical (10-40 gsm): Disposable gowns, bed sheets, headwear, diapers, sanitary pads, and adult incontinence products—leveraging anti-bacterial and breathable features. · Agriculture (17-100 gsm, UV-stabilized): Weed control mats, seed blankets, ground covers, and root control bags—resisting UV rays and harsh weather. · Packaging & Bags (50-100 gsm): Reusable shopping bags, suit covers, promotional gift bags, and product liners—balancing strength and lightweight design. · Home Textiles (50-120 gsm): Sofa upholstery, mattress covers, tablecloths, and storage box liners—offering softness and durability. · Automotive & Industrial (100-150 gsm): Car upholstery, blind materials, and construction geotextiles—withstanding mechanical stress and environmental factors.     Why Source Spunbond Nonwovens From Chinese Manufacturers? Chinese suppliers have become global leaders in spunbond nonwoven production, offering unmatched advantages for international buyers: · Cost Competitiveness: Factory-direct pricing (starting from $1.30/kg) without middlemen markup. · Customization Capabilities: OEM/ODM services for weight (10-250 gsm), width (15-255 cms), colors, and functional treatments (UV-stabilized, flame-retardant). · Quality Assurance: Compliance with ISO 9001, with strict pre-shipment testing. · Efficient Service: Free samples (freight collect), quick response times, and punctual delivery to global destinations.     Whether you’re upgrading your product line or optimizing your supply chain, spunbond nonwoven fabric delivers the reliability and versatility modern industries demand. Partnering with a trusted Chinese manufacturer ensures you get high-quality, customized solutions at competitive prices.

  Dear Valued Customers and Partners, did you know that proper storage is a critical factor in preserving the superior performance of our polypropylene (PP) spunbond nonwoven fabric?    Incorrect storage conditions can lead to product aging, reduced fabric strength, or even render the material unusable, ultimately disrupting your production process and final product quality. To help you maximize the potential of our high-quality non-woven products, we have prepared this detailed scientific storage guide.   Core Storage Principles:   1. Palletize and Keep Off the Ground   Use Pallets: Always place all rolls or sheets on sturdy, flat wooden or plastic pallets. This not only prevents packaging damage but also effectively isolates moisture from the floor.   No Direct Ground Contact: Never stack products directly on the ground, as even concrete floors can become damp under certain conditions, posing a latent threat to the non-woven fabric.   2. Provide an Ideal Indoor Environment   Control Temperature & Humidity: The warehouse or storage room should be kept cool and dry. We recommend an ambient temperature between 15°C - 30°C and a relative humidity of 50% - 65%.   Ensure Good Ventilation: Maintain adequate air circulation to prevent stuffiness and moisture buildup. Ensure that vents do not introduce external dust.   3. Protect from UV Light and Heat   Avoid Sunlight/UV Rays: Ultraviolet (UV) light is the primary cause of polypropylene degradation. It is essential to store nonwoven fabric in a location completely shielded from direct sunlight. Windows should be covered with blackout curtains or UV-blocking film.   Keep Away from Heat Sources: Store products away from any heat sources such as radiators, boilers, or heaters, as sustained high temperatures can cause material deformation or performance degradation.   4. Follow Stacking Guidelines   Limit Stacking Height: Adhere to the maximum number of stacking layers indicated on the packaging. Over-stacking can exert excessive pressure on the bottom rolls, causing permanent deformation and issues in subsequent processing.   Practice FIFO (First-In, First-Out): Establish and strictly follow a FIFO inventory management system. This ensures that the oldest stock is used first, preventing natural aging due to prolonged storage.   Conclusion: By following these simple storage principles, you can significantly extend the service life of your PP spunbonded nonwoven fabric, and ensure its consistent performance.   Proper storage is not only a protection for the product but also a safeguard for your production efficiency. If you have any questions regarding storage for specific application environments, please feel free to contact our technical team. Henghua Nonwoven are always here to help.    

Spunbond non-woven fabric, also known as polypropylene spunbond non-woven fabric or polypropylene spunbond non-woven fabric, is a new generation of environmentally friendly materials with characteristics such as water repellency, breathability, flexibility, non combustible, non-toxic and non irritating, and rich colors. If this material is placed outdoors and naturally decomposed, its longest lifespan is only 90 days. If placed indoors, it decomposes within 8 years. When burned, it is non-toxic, odorless, and has no residual substances, thus not polluting the environment. Therefore, environmental protection comes from this. PP spunbond non-woven fabric is a type of non-woven fabric made from PP polypropylene as raw material, which is polymerized into a web through high-temperature drawing, and then bonded into a fabric by hot rolling method. Due to its simple process flow, large output, and non-toxic and harmless to the human body. So it is widely used in various fields such as medical hygiene material non-woven fabric, agricultural non-woven fabric, industrial non-woven fabric, packaging material non-woven fabric, etc. 1. Polypropylene material Polypropylene is a commonly used polymer in the spinning process, with main performance parameters including isotropy, melt index (MFI), and ash content. The spinning process requires the isotropy of polypropylene to be above 95%. If it is below 90%, spinning will be difficult. During the polymerization process, three different configurations of polymers can be produced due to the different positions of methyl groups in three-dimensional space. Material: 100% polypropylene fiber Processing method: spunbond method Color: Normally according to the color card provided by the factory, special colors can also be made according to customer requirements (Pantone card can be made) Pattern: Small hole patterns/Sesame dots/Cross patterns/Special patterns (Most of the patterns on the market are small hole patterns, Sesame dots are mostly used for sanitary materials, Cross patterns are used for shoe materials and packaging, and single line patterns are less common.) Features: It is a new generation of environmentally friendly material, which has the characteristics of moisture-proof, breathable, flexible, lightweight, non combustible, easy to decompose, non-toxic and non irritating, recyclable, soluble, waterproof, dustproof, UV resistant, rich color, low price, and reusable. 2. Purpose: Spunbond non-woven fabric is mainly used in medical sanitary materials, agricultural coverings, home textiles and household products, packaging materials, shopping bags and other fields. New products emerge constantly and have a wide range of applications. Such as masks, disposable medical isolation gowns, headgear, shoe covers, diapers, adult urinary incontinence and hygiene products, etc 17-100gsm (3% UV) for agricultural coverage 15-85gsm for home textile lining 40-120gsm for household items 50-120gsm is used for packaging materials 100-150gsm is used for blinds, car interiors, photography background fabrics, advertising fabrics, etc.   By Jacky Chen

As an industrial basic material, PP spunbonded nonwovens (spunbonded nonwovens made of polypropylene) have been widely used in the field of daily necessities. Its development and evolution are mainly reflected in the advancement of process technology, the expansion of application fields and industrial policies. Promote three aspects.   Process technology development The spunbond method originated in the 1950s and was simultaneously developed by DuPont Company of the United States and Freudenberg Company of Germany. It achieved industrial production in the late 1960s. The method forms a filament network structure through melt spinning, omitting the fiber processing process of traditional textiles, and has the advantages of high production efficiency and low cost. Globally, melt spinning (including spunbond) production accounts for 40%-50%, and the market share in North America reached 54% in 1998.‌   1.Evolution of application areas Industrial field Daily consumption field‌   Industrial policy promotion In recent years, the China government has introduced a number of policies to support the upgrading of the nonwoven industry:   The 2022 "Guiding Opinions on High-Quality Development of the Industrial Textile Industry" proposes that by 2025, the numerical control rate of key processes in the industry will reach 70%, and 3-5 global leading companies will be cultivated.‌ The policy focuses on promoting technological innovation and high-end transformation, such as encouraging companies to develop technologies such as bicomponent fibers and smart production lines to enhance the added value of products.‌ 2 The current global nonwoven market presents a pattern in which three major technical paths coexist:   Spunbonded method Melt-blowing method Wet/dry

A Complete Guide to PP Spunbond Nonwovens: The Evolution from "Industrial Basic Material" to "Daily Necessity"   When people talk about nonwovens, most first think of masks and wet wipes, but few realize that the majority of nonwoven products we encounter in daily life rely on a core material—PP spunbond nonwovens. It hides in the breathable layer of baby diapers, appears in waterproof courier bags, serves as insulation covers for agricultural greenhouses, and even acts as eco-friendly linings for car interiors. Today, we’ll uncover the mystery of this "versatile material" and explore how it transforms from chemical raw material into a key product that shapes our lives.   I. What Are PP Spunbond Nonwovens? Understand the Core Principles in 3 Minutes First, a key clarification: PP spunbond nonwovens are not "fabric" in the traditional sense, but "nonwovens"—they are formed by bonding fibers directly through chemical and physical methods, without the need for spinning or weaving. "PP" and "spunbond" respectively define its "raw material" and "manufacturing process".   1. Raw Material: Cost Advantages Starting from Polypropylene Pellets PP, short for polypropylene, is a common thermoplastic resin (many daily items like plastic basins and mineral water bottles are made of PP). Why is PP chosen as the raw material? There are three core reasons: Controllable Cost: As one of the most widely produced general-purpose plastics, polypropylene has stable supply and a much lower price compared to chemical fibers like polyester and nylon; Performance Compatibility: PP itself is waterproof, and lightweight. After processing, it can meet the needs of various scenarios; Eco-Friendliness & Recyclability: High-quality PP spunbond nonwovens can be recycled and reused, and some products can even achieve biodegradation (with specific processes), aligning with current environmental trends.   2. Process: How Does the "Spunbond Method" Achieve "One-Step Fiber Formation"? The spunbond process is the core technology for PP nonwovens. Simply put, it consists of four steps: "melting, spinning, web-laying, and bonding"—the entire process is like a "fiber assembly line magic": Melt Extrusion: PP pellets are heated to around 200°C, melted into a viscous "plastic melt", and extruded through hundreds of tiny spinnerets (similar to a showerhead) on the machine to form continuous "filaments"; Cooling & Drawing: The newly extruded filaments are extremely hot and immediately cooled and solidified by high-speed cold air. At the same time, they are stretched by air flow to make the fibers thinner and stronger; Fiber Web Formation: The stretched PP filaments are evenly laid on a conveyor belt to form a loose "fiber web"; Thermal Bonding: The fiber web passes through high-temperature pressure rollers, where the surface slightly melts and bonds, eventually forming a PP spunbond nonwoven with uniform texture and certain strength. The advantages of this process are obvious: fast production speed (up to tens of meters per minute), high output, and high product strength. Moreover, by adjusting parameters such as the number of spinnerets and roller temperature, products with different thicknesses and grammages (weight per unit area, e.g., 20g/㎡, 50g/㎡) can be produced to adapt to different scenarios.   II. The "Superpowers" of PP Spunbond Nonwovens: Why Can They Adapt to Thousands of Industries? If we summarize the core properties of PP spunbond nonwovens in a few keywords, they must be "lightweight, strong, protective, and breathable"—these four characteristics make them a "hot commodity" across industries. Core Property Specific Performance Typical Application Scenarios Lightweight Density is only 0.91g/cm³, lighter than water. Weight per unit area is much lower than cotton cloth and polyester cloth Disposable hygiene products (reducing wearing burden), aerospace interiors (reducing aircraft weight) High Strength Longitudinal tensile strength can reach over 20MPa, tear-resistant, not easily damaged, and has strong weather resistance (stable performance between -30℃ and 120℃) Waterproof courier bags, agricultural greenhouse films, car mat linings Waterproof & Breathable There are tiny pores between fibers, which can block liquid water (e.g., rainwater, urine) but allow gaseous water (e.g., moisture, hot air) to pass through Outer/inner layers of masks Easy Processability Can be easily subjected to secondary processing such as printing, dyeing, lamination (bonding with other materials), and perforation, with strong customization capabilities Gift packaging cloth, home decoration cloth, surface layer of pet pads   III. From "Necessity" to "Innovation": 5 Mainstream Application Scenarios of PP Spunbond Nonwovens The applications of PP spunbond nonwovens have long penetrated all aspects of our lives—from "life-saving" medical scenarios to "wellness-enhancing" home scenarios, they are almost everywhere. 1. Medical & Health Field: The "First Line of Defense" for Safety In medical scenarios, PP spunbond nonwovens are "a necessity among necessities", with the core function of "blocking germs and ensuring sterility": Masks: The outer and inner layers of masks are usually PP spunbond nonwovens with a grammage of 20-30g/㎡—the outer layer blocks droplets and dust, the inner layer absorbs exhaled moisture, and the middle layer is paired with meltblown nonwovens (the core filter layer); Protective Clothing/Isolation Gowns: The main fabric of medical protective clothing is mostly PP spunbond + PE composite nonwovens, which are both waterproof and impermeable, while ensuring breathability for medical staff during activities; Disposable Consumables: Products such as surgical caps, surgical gowns, bed sheets, quilt covers, and syringe packaging all require PP spunbond nonwovens that meet medical-grade standards (e.g., ISO 13485) to avoid cross-infection.     2. Packaging & Logistics Field: The "Pragmatic Choice" as a Cost-Effective Leader The explosive growth of express delivery and e-commerce has made PP spunbond nonwovens a "new favorite" in the packaging field: Waterproof Courier Bags: Traditional plastic courier bags are easily damaged, while courier bags made of PP spunbond nonwovens (often laminated with PE film) are not only waterproof but also tear-resistant and even reusable; Product Cushioning Packaging: Replacing traditional foam and bubble wrap, it is used for the inner packaging of home appliances, furniture, and electronic products. It can buffer impact and reduce white pollution; Gift Packaging/Shopping Bags: PP spunbond nonwoven shopping bags with printed patterns are lightweight and foldable, and have become an "environmental promotion carrier" for shopping malls and brands.   3. Agricultural & Horticultural Field: The "Tech Helper" for Yield Improvement In agricultural production, the "insulation + breathability" properties of PP spunbond nonwovens can effectively increase crop yields: Greenhouse Cover Films: Covered on the surface of greenhouses or above crops in winter, they can block cold air, allow sunlight to pass through, and prevent dew from dripping directly on crops, reducing diseases; Seedling Cultivation Cloth: Laid at the bottom of seedling trays, it can prevent soil loss while ensuring water penetration, helping the roots of seedlings breathe; Weed Control Fabric: Laid on the surface of orchard and vegetable garden soil, it prevents weed growth, allows rainwater penetration, reduces pesticide use, and aligns with green agricultural trends.   4. Industrial & Automotive Field: The "Invisible Lining" for Cost Reduction In industrial and automotive manufacturing, PP spunbond nonwovens are mainly used as "functional linings" to reduce production costs while improving product performance: Automotive Interiors: The filling layers of door linings, seat backs, and roof linings mostly use PP spunbond nonwovens, which are lightweight and can insulate sound and absorb shock; Filter Materials: The primary filter layer in industrial waste gas and wastewater treatment uses the pores of PP spunbond nonwovens to block large particles of impurities. Building Waterproofing: The bottom layer of waterproof membranes for roofs and basements uses PP spunbond nonwovens to enhance the tensile strength of the membrane and prevent cracking.   IV. The Future of PP Spunbond Nonwovens: Environmental Protection and Innovation as Core Directions With the advancement of the "dual carbon" policy and consumers' growing emphasis on environmental protection, PP spunbond nonwovens are no longer just pursuing "cost-effectiveness" but moving towards "high added value and sustainability". The main future trends are threefold:   1. Environmentalization: From "Recyclable" to "Biodegradable" Currently, mainstream PP spunbond nonwovens are recyclable but difficult to degrade. In the future, adding biodegradable components (such as starch and PBAT) to PP raw materials or developing fully biodegradable alternative raw materials (such as PLA spunbond nonwovens) will become industry priorities. For example, some enterprises have launched PP spunbond nonwovens that "can degrade in soil within 6 months after use" for agricultural seedling cultivation and disposable products.   2. Functionalization: Meeting More Segmented Needs Beyond the basic "waterproof and breathable" features, future PP spunbond nonwovens will have more "special skills": Antibacterial & Antiviral: By adding antibacterial agents (such as silver ions and zinc oxide) to fibers, antibacterial PP spunbond nonwovens for medical and food packaging can be produced; Flame-Retardant & High-Temperature Resistant: Through modification treatment, PP spunbond nonwovens can withstand high temperatures above 200℃, making them suitable for electronics and aerospace fields; Smart Responsive: Developing "temperature-sensitive" PP spunbond nonwovens that can change pore size when temperature changes, for use in smart clothing and medical dressings (e.g., automatically adjusting breathability during wound healing).   3. Coexistence of Lightweight and High Strength By optimizing the spunbond process (e.g., adopting "bicomponent spinning"), the amount of raw materials used (reducing grammage) can be reduced while further improving the product's tensile strength and tear strength. For example, ultra-light and high-strength PP spunbond nonwovens with "15g/㎡ but capable of withstanding 5kg of tension" have now appeared, which can be used in aerospace interiors and high-end medical consumables, significantly reducing weight and costs.   Conclusion: The Underrated "Material Dark Horse" PP spunbond nonwovens may seem ordinary, but they are like "invisible infrastructure", supporting the operation of multiple industries such as medical care, hygiene, packaging, and agriculture. Their story is a model of the combination of "chemical technology" and "life needs"—from a small polypropylene pellet to a health-guarding mask, and then to a greenhouse film that helps increase agricultural yields, every step reflects the power of material innovation. In the future, with the advancement of environmental protection technology and functional innovation, PP spunbond nonwovens will unlock more scenarios beyond our imagination. Perhaps one day, the clothes we wear, the houses we live in, and the electronic products we use will all bear its mark. If you know of other interesting applications of PP spunbond nonwovens, feel free to share them in the comment section!

As 22+years Non woven manufacturer, we export to dear partners spread the world. Here comes a question: what would customer deal with thoese fabric What are the printing methods for non-woven bags?   1. Screen Print Screen Print, the process also called silkscreen printing because silk was used in the process. It is most traditional printing method that provide fast printing and flexible compare to others printing method.In routine life there are cardboard box, which is mostly use screen print.   Definition: Silkscreen Print refers to the use of silk screen as a plate base, and through the photosensitive plate making method, made into a Silkscreen Print plate with pictures and texts. When printing, pour ink on one end of the Silkscreen Print plate, use a squeegee to apply a certain pressure to the ink position on the Silkscreen Print plate, and at the same time move toward the other end of the Silkscreen Print plate at a uniform speed, the ink is moved by the squeegee from the image and text Part of the mesh is squeezed onto the substrate.   Limitation is it can only print solid colors and normally print 1 – 4 colors max. Now the Silkscreen Print has developed from fully manual to semi-automatic and fully automatic. The “Roll to Roll” form Silkscreen Print also suitable for large scale print task.   2.Flexo printing Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. This is the most reliable way to produce large orders of high-quality custom print at rapid speeds. The advantages of flexo printing: ·Runs at extremely high speeds and is ideally suited for long printing runs ·Prints on a wide variety of substrate materials ·Short set-up times with a minimum of waste; guarantees high-quality output · Eliminates the need for additional work and cost: printing, varnishing, laminating and die cutting can be done in a single pass ·A relatively straightforward and controlled printing process that requires less-trained operators to achieve the desired output ·Low cost of equipment and maintenance   The disadvantages of flexo printing: ·The price of flexo printing plates is relatively high compared to other types of plates, but they last for millions of impressions if they are properly cared for. ·Version changes are time-consuming to make   3. Thermal transfer 　　 Thermal transfer is a special type of printing in printing! This method requires an intermediate medium, that is, first print the graphics on the thermal transfer film or thermal transfer paper, and then transfer the pattern to the non-woven fabric by heating the transfer equipment. The commonly used medium in textile printing is thermal transfer film. Its advantages are: exquisite printing, rich layers, comparable to photos. Suitable for small area color image printing. The disadvantage is that the printed pattern is easy to fall off over a long period of time and is expensive.